Options
Three models, lots included and practical options. Make your choice simply and clearly or contact us: We will be happy to advise you on the selection of your model and the innovative variety of options.
The fume extraction system reliably removes fumes from the operator's working area. The established and patented fume extraction system above the induction coil has been extended to include an integrated extraction system inside the coil housing. The fumes are therefore extracted directly where they are produced. The filter unit has a safe place in the under-table.
The »zStream« air cooling system from ZOLLER gives you maximum flexibility and protection when cooling your shrink fit chucks, regardless of their contour or diameter. In addition, your shrink fit tools are cooled evenly and safely over their entire length - without the risk of damage. »zStream« is also ideal for cooling stepped tools. »powerShrink« is available with two or three separate cooling stations* for parallel, effective use.
*Two cooling slots for »powerShrink 400«, three cooling slots for »powerShrink 600«
The »pilot« software scan function in combination with the hand scanner enables reliable selection of the appropriate shrink fit parameter by scanning the holder number on the shrink fit holder. Regardless of the manufacturer, all shrink fit chucks with DataMatrix code (e.g. ZOLLER »idLabel«, ZOLLER »idChip«) are supported.
In the »pilot« software, each heating process can be counted for each shrink fit chuck. In addition, a warning and wear limit can be stored in relation to the permitted heating processes.
As an alternative to installation on a workbench, the »powerShrink 400« can be positioned on a set-up table with an ergonomically optimized working height, which provides a tidy space for the cooler and fume extraction system. The set-up table is optionally available with sturdy castors and an ergonomic handle to enable variable positioning of the »powerShrink 400«.
There are 3 basic configurations for the induction coils to choose from:
1. combination of any 14 kVA induction coil with quick-change interface, changing the induction coil from one induction coil axis to the other depending on the shrink chuck length
2. combination of any 2 14 kVA induction coils without »shrinkbyLight« and without quick-change interface
3. combination of any 14 kVA induction coil with a 22 kVA induction coil with quick-change interface
Accessories
Storage board for mounting rings and special cooling adapters
The storage board provides space for storing four mounting rings and six special cooling adapters size I or three special cooling adapters size I and size II.
Tool tray
For storing socket tools at the shrinking workstation. The position of the tray can be freely selected by the operator.
Shelffor cleaning brushes
A shelf with all brush diameters is available for storing cleaning brushes, which can be attached to the device in any position using magnets. The brushes for cleaning the mounting hole of shrink fit chucks are also available from ZOLLER - for shaft diameters D3 mm to D32 mm, optionally made of brass or plastic.
Split shielding discs with tray
An optional set of shielding discs (5 pieces) in a split design including the corresponding disc tray can be ordered for shrink-fitting offset tools.
The Fastest Way to Find the Right Model
| »powerShrink 200« | »powerShrink 300« | »powerShrink 400« | »powerShrink 600« | |
| Machine equipment | ||||
| 13.3" touch monitor with ZOLLER image processing software »pilot« | Base model | Base model | Base model | Base model |
| Stable table | not possible | optional | optional | Base model |
| Workbench version for compact installation on own tabletop | not possible | optional | optional | not possible |
| Manual coil axis with electromagnetic/pneumatic axis clam | Base model | Base model | Base model | not possible |
| Manual coil axis with electromagnetic/pneumatic axis clamping | not possible | Base model | Base model | Base model |
| Tool axis with manual axis clamping | Base model | not possible | not possible | not possible |
| Heating | ||||
| Induction coil with shielding discs | Base model | Base model | Base model | Base model |
| Induction coil with shielding discs, »shrinkbyLight« | not possible | not possible | optional | optional |
| Induction coil, »varOct«, manually adjustable | not possible | optional | optional | optional |
| Induction coil, »varOct«, manually adjustable, »shrinkbyLight« | not possible | not possible | optional | optional |
| Induction coil, »varOct«, CNC, »shrinkbyLight« | not possible | not possible | optional | optional |
| Quick change interface | not possible | not possible | not possible | optional |
| 14 kVA induction coil | Base model | Base model | Base model | Base model |
| 22 kVA induction coil | not possible | not possible | not possible | optional |
| Flue gas suction device | optional | optional | optional | optional |
| Coil operating handle left | not possible | Base model | Base model | Base model |
| Coil operating handle right or on both sides | not possible | optional | optional | optional |
| Cooling | ||||
| No cooling system | Base model | not possible | not possible | not possible |
| Air cooling beneath the induction coil | optional | not possible | not possible | not possible |
| Cooling bells default, 3-fold | not possible | Base model | not possible | not possible |
| Cooling bells default, 5-fold | not possible | not possible | Base model | Base model |
| Cooling bells with »coolbyLight«, including cooling time monitoring, 5-fold | not possible | not possible | optional | optional |
| Free cooling bells guidance with fix mechanism | not possible | Base model | Base model | Base model |
| Linear, mechanical cooling bells guidance with push-to-release mechanism | not possible | not possible | not possible | optional |
| Air cooling »zStream« with two cooling places | not possible | not possible | optional | not possible |
| Cool manager | not possible | not possible | Base model | Base model |
| Software | ||||
| ZOLLER image processing software »pilot« | Base model | Base model | Base model | Base model |
| Self-explanatory, graphic function surfaces | Base model | Base model | Base model | Base model |
| Color animated status indicators | Base model | Base model | Base model | Base model |
| Interface to the »actbyLight« operator guidance | not possible | not possible | optional | Base model |
| Scan function | optional | optional | optional | optional |
| Counting functions of shrink-clamping procedure | optional | optional | optional | optional |
| Hardware Options & Accessories | ||||
| Length setting »eQset« | not possible | not possible | optional | optional |
| Hand scanner | optional | optional | optional | optional |
| Mounting pot | not possible | optional | optional | optional |
| Mounting rings SK, HSK, polygon shank taper, others on request | optional | optional | optional | optional |
| Special cooling adapter | not possible | optional | optional | optional |
| Storage board for mounting rings | Base model | optional | optional | optional |
| Tool tray | Base model | optional | optional | optional |
| Tray for cleaning brushes | optional | optional | optional | optional |
| Divided shielding discs with disc storage | optional | optional | optional | optional |
| Unclamping device »toolEx« | optional | optional | optional | optional |
| Positioning device »liteSet« | optional | optional | optional | optional |
Device equipment
| Membrane keypad for selecting the diameter to be shrunk |
| 12.5-inch touch monitor with ZOLLER »pilot«operating software |
| Stable lower table |
| Set-up table with castors for flexible positioning in production |
| Workbench version for compact installation on your own furniture |
| Spool axis with pneumatic release of the axis clamp |
Heating
| Induction coil with shielding disks |
| Induction coil »varOct« |
| »shrinkbyLight« operator guidance |
| Quick-change interface |
| Fume extraction |
| Coil operating handle |
Cooling
| Standard cooling bells, 5-compartment |
| Cooling bells with »coolbyLight« operator guidance, incl. temperature check, 5-fold |
| Free cooling bell guide with fixing mechanism |
| Air cooling »zStream« |
| Cooling manager |
| Coil operating handle |
Software
| ZOLLER »pilot«operating software |
| Self-explanatory, graphic function areas |
| Color-animated status displays |
| Interface to the »actbyLight« operating concept |
| Scan function |
| Counting function for shrinking processes |
Hardware options & accessories
| Length adjustment »eQset« |
| Hand scanner |
| Mounting cup |
| Mounting rings SK, HSK, polygonal shaft cone, others on request |
| Special cooling adapter |
| Storage board for mounting rings and special cooling adapters |
| Tool tray |
| Tray for cleaning brushes |
| Five split shielding disks with disk storage |
| Shrinking device »toolEx« |
| Position adjustment »liteSet« |
